Introduction
This profile envisages the setting up of a plant for the production of Herbal bath soap with a capacity of 200kg per day. The herbal bath soap is a kind of soap that contains natural ingredients like the essential oils from aloe vera, patchouli, citronella, rose and sampaguita.
Production Procedure/Process
- Measure and weigh the ingredients as specified.
- To make 36°Be lye solution, mix well 2 1/2 liters of water with 1 kg of caustic soda.
- Measure 360 ml lye solution and mix with 590 ml of the oil using an electric mixer. Blend the oil-lye mixture very well until creamy.
- While mixing continuously, prepare the coloring for the soap. In separate containers, dissolve a few drops of oil with a little of the blue and yellow coloring powder. Use separate sticks for stirring each color.
- Mix together the dissolved blue and yellow coloring powder in one container. Estimate the amount of each color to produce an olive green color. Set aside.
- Go back to the oil-lye mixture in the mixer and test its consistency by using a chopstick or bamboo stick.
- When the oil-lye mixture is already creamy, add the aloe vera essence and spring fragrance. Next, add the remaining additives – CDEA, sodium silicate and sodium benzoate.
- While mixing continuously, add the prepared olive green color.
- When the olive green color is already even, remove the mixture from the mixer.
- Transfer the mixture to the molds. Distribute the soap mixture evenly
- Allow the soap to harden for 2-4 hours. When the soap hardens, slice it by using a piece of string.
Capital Investment Requirements
The total Capital Investment cost to start this project including year one’s operating costs is estimated at NGN 7,968,000.
Market Analysis:
The demand for herbal soap is widely spread all over the Country although it may also be exported.
Capital Investment Requirements (CBN exchange rate -$1 to 414.89 NGN) as of 25 feb 2022.
Capital investment item | Units | Qty | Cost in
NGN |
Cost in USD |
Electric Blender | No. | 1 | 8000 | 19.28 |
Pail | No. | 2 | 1000 | 2.41 |
Turning stick | No. | 2 | 300 | 0.72 |
Soap Molds | No | 5 | 3000 | 7.23 |
Strings | Meters | 20 | 300 | 0.72 |
Measuring Cups | No | 2 | 1000 | 2.41 |
Weighing Scale | No | 1 | 3000 | 7.23 |
Total cost of machinery | 16,600 | 40.01 |
Production and operating costs
Cost Item | Units | @
NGN |
Qty/
day |
Pdn cost/ month in NGN | Pdn cost/ year
In NGN |
Pdn cost/ year
In USD |
Caustic Soda | kg | 100 | 50 | 130,000 | 1,560,000 | 3,760.03 |
Coloring Powder | kg | 200 | 5 | 26,000 | 312,000 | 752.01 |
Essential oil | Litres | 500 | 10 | 130,000 | 1,560,000 | 3,760.03 |
Spring Fragrance | Litres | 200 | 5
|
26,000 | 312,000 | 752.01 |
Lanolin | Litres | 300 | 5 | 39,000 | 468,000 | 1128.01 |
CDEA | Litres | 300 | 5 | 39,000 | 468,000 | 1128.01 |
Aloe vera | Litres | 100 | 50 | 130,000 | 1,560,000 | 3,760.03 |
Silicate | Litres | 500 | 5 | 65,000 | 780,000 | 1,880.02 |
Sodium | kgs | 500 | 5 | 65,000 | 780,000 | 1,880.02 |
Sub-total | 650,000 | 7,800,000 | 18,800.16 |
General costs (overheads)
Cost Per Month
NGN |
Cost Per Year
NGN |
Cost Per Year
USD |
|
Utilities(water and power) | 2000 | 24,000 | 57.553 |
Labour | 5000 | 60,000 | 143.881 |
Rent | 2000 | 24,000 | 57.553 |
Distribution costs | 5000 | 60,000 | 143.881 |
Sub –total | 14000 | 168,000 | 402.868 |
Total Operating Costs | 664,000 | 7,968,000 | 19,205.09 |
Project product costs and Price structure
Item | Qty /day | Qty/yr | @ | Pdn cost /yr NGN | Pdn cost/yr USD | TR
In NGN |
TR
In USD |
HERBAl BATH SOAP | 50 | 15,600 | 600 | 7,968,000 | 19,205.09 | 9,360,000 | 22,560.196 |
Profitability Analysis
Profitability Item | Per day | Per month | Per Year
NGN |
Per Year
USD |
Revenue | 30,000 | 780,000 | 9,360,000 | 22,560.196 |
Less production and operating Costs | 25,000 | 664,000 | 7,968,000 | 19,205.09 |
Profit | 5,000 | 116,000 | 1,392,000 | 3,355.11 |
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