This business idea is for the production and marketing of low dust chalk. Chalk is a soft compacted whitish calcite used as a writing aid in educational institutions. Low dust chalk reduces health hazards that result from excess chalk dust. Chalk’s market structure cuts across academic institutions and can also be produced in a wide range of colours though white chalk is most preferred. Hence, this business idea aims at the production of 2,000 boxes of chalk per month. The revenue potential is estimated at NGN 48,000,000 per year with a sales margin of 10% while the total capital investment for the project is NGN 460,000.

Two White Chalks on a black background

White Chalks on a Black Background

Production Capacity 

The profiled plant has a minimum capacity of 100 boxes of chalk per day and each box normally has 100 chalk pieces. 

 

Process of Production 

To produce chalk, Plaster of Paris, French chalk and kaolin are mixed and made in a form of paste. The paste is cast in a suitable mould and dried. The dried material is then neatly packed for the market. 

Capital Investment Requirements (CBN Exchange rate – $1 to NGN 380) as of 29th of April, 2021)

Capital Item  Qty  Price Per One NGN Amount (NGN) Amount (USD)
Oven  1 300,000 300,000 790
Moulds  5 30,000 150,000 395
Vessels  10 1000 10,000 6
Total 460,000 1,211

 

Operation and Production Costs

Cost Item Units Unit Cost NGN Qty/ Day Pdn Cost/Day NGN Pdn Cost/Mth NGN Pdn Cost/Year NGN Pdn Cost/Year USD
Direct Costs:
Plaster of Paris  Bags

(50kgs)

5500 8 44,000 880,000 10,560,000 27,790
French Chalk  Bags

(50kg)

2300 5 11,500 230,000 2,760,000 7,263
Kaolin  Kgs 5000 3 15,000 300,000 3,600,000 9,474
Binder  Kgs 6500 3 19,500 390,000 4,680,000 12,316
Packaging materials Pieces 50 60 3000 60,000 720,000 1,895
Total 22,320,000 58,737

 

General costs (Overheads) 

Cost Per Month NGN Cost PerYear NGN Cost PerYear USD
Salaries and Wages 32,000 384,000 1,011
Utilities 2,000 24,000 63.2
Selling and Distribution 30,000 360,000 947.4
Administrative Expenses 20,000 240,000 686
Rent 4,000 48,000 126
Depreciation (Asset Write off Expenses) 10,000 120,000 316
Sub-Total 97,500 1,170,000 3,097
Total Operating Costs 165,500 1,986,000 5,226.3

 

  1. Production is assumed for 240 days per year. 
  2. Depreciation assumes a 4-year life of assets written off at 25% per year for all assets.
  3. A production Month is assumed to have 20 workdays.

 

Project Product Costs and Price Structure 

Item Qty/Day Oty/Yr Unit Price TR/YR NGN Total Revenue(USD)
Chalk boxes 100 24,000 2,000 48,000,000 126,316

 

Profitability Analysis Table

Profitability Item  Revenue Per Year NGN Per Year

Revenue Per Year USD

Revenue 48,000,000 126,316
Less Prod & Operating Cost 24,306,000 63,963
Profit 23,694,000 62,353

 

Sources of Equipment Supply 

All materials needed can be got locally at fair prices.

 

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